FAA Says Boeing, Spirit AeroSystems Fail to Comply With Manufacturing Quality Control Standards in 'Multiple Instances'

By Jace Dela Cruz

Mar 05, 2024 12:29 AM EST

Following a comprehensive six-week audit, the Federal Aviation Administration (FAA) has unveiled findings pointing to quality control issues at Boeing and its top supplier, Spirit AeroSystems. 

(Photo : PATRICK T. FALLON/AFP via Getty Images)
The Boeing Co. logo is displayed outside of company offices near Los Angeles International Airport (LAX) in El Segundo, California on January 18, 2024.

FAA Finds 'Multiple Instances' of Quality Control Problems at Boeing and Spirit AeroSystems

According to NPR, the FAA found "multiple instances" of Boeing and Spirit AeroSystems failing to comply with manufacturing quality control standards. 

This revelation comes after an investigation spurred by an alarming incident involving an Alaska Airlines flight on January 5, when a door plug panel blew out in midair. The incident prompted an investigation that led to the discovery of critical lapses in quality control.

The National Transportation Safety Board's preliminary probe found the absence of four essential bolts to secure the door plug when the plane left Boeing's factory. The audit identified problems in "Boeing's manufacturing process control, parts handling and storage, and product control." 

The FAA further noted that its administrator, Mike Whitaker, engaged in discussions with Boeing's CEO, Dave Calhoun, outlining the need for swift remedial action.

READ NEXT: Boeing Considers Buyback of Spirit AeroSystems to Address Production Issues 

Boeing Receives 90-Day Window to Implement Corrective Measures

Boeing has been granted a 90-day window to devise and implement corrective measures to address the identified quality control shortcomings.

While the FAA provided both companies with an overview of the audit findings, detailed specifics were not disclosed due to the ongoing nature of the investigation.

Auditors conducted thorough assessments at Boeing's facility in Renton, Washington, and Spirit AeroSystems' plant in Wichita, Kansas, unraveling systemic challenges that demand immediate attention.

In response to the audit outcomes, Boeing disclosed ongoing discussions regarding the potential acquisition of Spirit AeroSystems, signaling a strategic shift towards enhancing aviation safety and quality standards.

However, Spirit has had recurring quality control issues in recent years as it pushed to keep up with Boeing's ambitious production plan.

READ MORE: Virgin Galactic to Pause Space Flights to Focus on Developing Its Next-Generation Delta-Class Spacecraft

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